Wood Gas Generator

03/27/2008 - 02:25
RodneyG's picture
LHBA Member
Posts: 27
Joined: 2008-03-03

OK people it's crunch time. I WILL have a wood gas generator built this summer which will run an electric generator, all of which will be mounted on a small trailer. The wood gas generator will be able to run a 30 horsepower gasoline engine. I could run a less powerful engine but it would be harder to do. I can run up to 160 horsepower but don't really need more than 30 horsepower to run a good size generator. What I need from the brainiacs in LHBA is: can the "wood gas" run engines made to run on LP and natual gas? When F.E.M.A. did there wood gas generator they wanted it to run "gasoline" cars, trucks, tractors, busses, generators ect. which it did in the milllions during WW2. But I can't find out if the gas produced will run a LP or natural gas engine. The (wood gas) produced in a gasifier unit cotains approximatley 20% hydrogen, 20% carbon monoxide, and small amounts of methane, all of which are combustible, plus 50 to 60% nitrogen. What you do is take away the carburator, directly connect the pipe to the engine, adjust spark plug gaps to between 0.012 and 0.015 in. and adjust ignition timing to "early". If anyone out there understands this and knows LP and natural gas please let me know.



Comments

03/27/2008 - 10:20
rreidnauer's picture
LHBA Member
Posts: 599
Joined: 2005-03-09
LP/NG engines are really no

LP/NG engines are really no different than a petrol engine, just the delivery system is different. In fact, I believe the lift at work is dual fuel.

Admittedly, I haven't done a lot of research on wood gasification and it's use in engines, but doesn't oxygen need to be introduced before plumbing the wood gas directly to the manifold? If I'm correct, I'd make up a device that combines in oxygen much the same way a propane torch head does, then run it to the engine's intake manifold. For that matter, I think I'd leave the carb on the engine, and tie the throttle butterfly to a simple governor to better regulate my generator's RPMs. (some sort of wastegate would need to be employed for excess gas being supplied)

My last concern would be getting wood gas clean enough for use. Gunking up the engine with tar would really not be good.

--

Rod Reidnauer
Class of Apr. 9-10, 2005
Current Status Searching for land
Thinking outside the vinyl sided box
My Log Home



03/27/2008 - 15:01
LHBA Member
Posts: 67
Joined: 2008-02-15
H2O ENGINES

H20
Using electrolysis one could extract the Hydrogen from water (H2O) and with a simple tube leading into the carb, run most gas engines, timing would of course need to be reset because hydrogen burns so many more times hotter, and cleaner. There are kits right now that you can buy that adapts to your engine and on a smaller scale you end up burning both gas and hydrogen together, increasing fuel mileage 1/4 - 1/3 simply by mixing both (gas and hydrogen) , however, there are certain officials (oil people) who would hate to see it become a reality. We have known about this process since the 1950's but gas was so cheap then and clean water wasn't abundant. Then out of nowhere guess what?? The Gov said we needed to add fluoride to the water, (which makes using tap water for electrolysis almost impossible, the water really needs to be distilled) because they were so worried about our teeth, LOL. Check out the site below, this was on the channel 26 news station.

http://www.youtube.com/watch?v=J9iWaCMbw60



03/28/2008 - 01:04
RodneyG's picture
LHBA Member
Posts: 27
Joined: 2008-03-03
Your right

Your right, 2 butterfly valves are used. One controls introduction of oxygen just before the wood gas goes into the engine. As for filtering they used a big can full of wood chips, but I was thinking about going to the junk yard and pulling the air cleaner housing from a car. As for why take off the carburator? I think it has to do with allowing the free flow of gas. Your input is encouraging. Thanks

Update: I found a generator with a gasoline engine the right size. It's a Gaurdian 17.5kw with a 992cc engine for $2,500. It has 120/240 and 12 volt DC. Can I plug the 12 volt DC outlet straight into a bank of batteries?
Udate #2: I put an ad on Craigslist for someone willing to take on this project. A guy 4 miles from my condo has the space and the equipment and will do it for beer. He likes to tinker. After I do the LHBA class on April 5th-6th we will get under way. Go to YOU TUBE and look up wood gas car, lots of cool videos.



04/14/2008 - 23:23
rreidnauer's picture
LHBA Member
Posts: 599
Joined: 2005-03-09
Hey Rodney, I've been doing

Hey Rodney,

I've been doing some more studying on wood gas production, and I must say, I'm far more impressed than when I first heard of it. Mainly, I misunderstood the actual production process. (back in Jr. High science class, we did a woodgas experiment , but required an outside energy source. Something I wasn't pleased with) I must say, I was quite surprised to learn of it's (basically) self powered generation. So, now I want to learn more, since this looks like the ticket item for cutting one more component of oil dependence from my off grid home. A few questions to start.

What is the consumption rate of biomass to HP, BTU, or Kwh?
What is the volume of waste product? (ash)
Why is it harder to power a smaller engine? (insufficient air draw from small displacement perhaps?)
What's a good source for getting the skinny on a relatively simple build. (I already found the FEMA plans, but is this the best?)

I've been thinking about steps, such as gas cleaning and cooling, and all seems easier to deal with than first thought. I've even been trying to think of a way to use the waste heat of cooling the gas. (or whether it's enough to even make any use of)

Addition insight will be most appreciative.

--

Rod Reidnauer
Class of Apr. 9-10, 2005
Current Status Searching for land
Thinking outside the vinyl sided box
My Log Home



04/15/2008 - 01:13
RodneyG's picture
LHBA Member
Posts: 27
Joined: 2008-03-03
Wood Gas

Your questions in order
1) I don't know
2) Very little - very complete burn
3) Your right - after the battery powered blower (actually sucker) gets you producing "gas" the engine your running pulls the gas in (from way back were your wood burner is) and there are size specifications for the down tube (fire tube). A 30 HP/60 CI engine calls for a 6" diameter. "A fire tube with an inside diameter of less than 6" would create bridging problems with wood chips and blocks. If the engine is rated at or below 15 horsepower, use a 6" minimum fire tube diameter and create a throat restriction in the bottom of the tube corresponding to the diameter entered in the above table."
4) The F.E.M.A plans are the simplest I've found, plus they use a none air tight feeder. Meaning you don't have to open a port hole ( and get a face full of smoke and gas) in order to add wood. If it's not raining out you don't even need a cover, your engine is sucking air down through the wood to the burning area.

One thing I plan on doing different is the filter. Rather than trying to build an airtight can full of wood chips that have to be changed out, I'll go to pick a part and get an air filter housing out of an auto and change the filter when needed.